Add enhanced print controller with pause/resume and error recovery
Features: - Real-time progress modal with visual progress bar and counter - Detailed event log with timestamps and color-coded status - Pause/Resume functionality for checking printer/paper - Reprint Last button for damaged labels - Cancel button for emergency stops - Automatic error detection and recovery - Auto-pause on print failures (paper out/jam) - Automatic retry of failed labels after resume - Smart state management tracking current/last/failed labels - Sequential label numbering maintained through errors - Database update only on successful completion - Proper modal display with .show class toggle
This commit is contained in:
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py_app/ENHANCED_PRINT_CONTROLLER.md
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263
py_app/ENHANCED_PRINT_CONTROLLER.md
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# Enhanced Print Controller - Features & Usage
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## Overview
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The print module now includes an advanced Print Controller with real-time monitoring, error detection, pause/resume functionality, and automatic reprint capabilities for handling printer issues like paper jams or running out of paper.
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## Key Features
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### 1. **Real-Time Progress Modal**
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- Visual progress bar showing percentage completion
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- Live counter showing "X / Y" labels printed
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- Status messages updating in real-time
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- Detailed event log with timestamps
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### 2. **Print Status Log**
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- Timestamped entries for all print events
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- Color-coded status messages:
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- **Green**: Successful operations
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- **Yellow**: Warnings and paused states
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- **Red**: Errors and failures
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- Auto-scrolling to show latest events
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- Scrollable history of all print activities
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### 3. **Control Buttons**
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#### **⏸️ Pause Button**
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- Pauses printing between labels
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- Useful for:
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- Checking printer paper level
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- Inspecting print quality
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- Loading more paper
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- Progress bar turns yellow when paused
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#### **▶️ Resume Button**
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- Resumes printing from where it was paused
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- Appears when print job is paused
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- Progress bar returns to normal green
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#### **🔄 Reprint Last Button**
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- Available after each successful print
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- Reprints the last completed label
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- Useful when:
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- Label came out damaged
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- Print quality was poor
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- Label fell on the floor
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#### **❌ Cancel Button**
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- Stops the entire print job
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- Shows how many labels were completed
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- Progress bar turns red
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- Database not updated on cancellation
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### 4. **Automatic Error Detection**
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- Detects when a label fails to print
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- Automatically pauses the job
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- Shows error message in log
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- Progress bar turns red
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- Prompts user to check printer
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### 5. **Automatic Recovery**
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When a print error occurs:
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1. Job pauses automatically
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2. Error is logged with timestamp
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3. User checks and fixes printer issue (refill paper, clear jam)
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4. User clicks "Resume"
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5. Failed label is automatically retried
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6. If retry succeeds, continues with next label
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7. If retry fails, user can cancel or try again
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### 6. **Smart Print Management**
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- Tracks current label being printed
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- Remembers last successfully printed label
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- Maintains list of failed labels
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- Prevents duplicate printing
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- Sequential label numbering (CP00000777/001, 002, 003...)
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## Usage Instructions
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### Normal Printing Workflow
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1. **Start Print Job**
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- Select an order from the table
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- Click "Print Label (QZ Tray)" button
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- Print Controller modal appears
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2. **Monitor Progress**
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- Watch progress bar fill (green)
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- Check "X / Y" counter
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- Read status messages
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- View timestamped log entries
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3. **Completion**
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- All labels print successfully
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- Database updates automatically
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- Table refreshes to show new status
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- Modal closes automatically
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- Success notification appears
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### Handling Paper Running Out Mid-Print
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**Scenario**: Printing 20 labels, paper runs out after label 12
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1. **Detection**
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- Label 13 fails to print
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- Controller detects error
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- Job pauses automatically
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- Progress bar turns red
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- Log shows: "✗ Label 13 failed: Print error"
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- Status: "⚠️ ERROR - Check printer (paper jam/out of paper)"
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2. **User Action**
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- Check printer
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- See paper is empty
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- Load new paper roll
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- Ensure paper is feeding correctly
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3. **Resume Printing**
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- Click "▶️ Resume" button
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- Controller automatically retries label 13
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- Log shows: "Retrying label 13..."
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- If successful: "✓ Label 13 printed successfully (retry)"
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- Continues with labels 14-20
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- Job completes normally
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### Handling Print Quality Issues
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**Scenario**: Label 5 of 10 prints too light
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1. **During Print**
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- Wait for label 5 to complete
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- "🔄 Reprint Last" button appears
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- Click button
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- Label 5 reprints with current settings
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2. **Adjust & Continue**
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- Adjust printer darkness setting
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- Click "▶️ Resume" if paused
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- Continue printing labels 6-10
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### Manual Pause for Inspection
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**Scenario**: Want to check label quality mid-batch
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1. Click "⏸️ Pause" button
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2. Progress bar turns yellow
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3. Remove and inspect last printed label
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4. If good: Click "▶️ Resume"
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5. If bad:
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- Click "🔄 Reprint Last"
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- Adjust printer settings
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- Click "▶️ Resume"
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### Emergency Cancellation
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**Scenario**: Wrong order selected or major printer malfunction
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1. Click "❌ Cancel" button
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2. Printing stops immediately
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3. Log shows labels completed (e.g., "7 of 25")
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4. Progress bar turns red
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5. Modal stays open for 2 seconds
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6. Warning notification appears
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7. Database NOT updated
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8. Can reprint the order later
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## Technical Implementation
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### Print Controller State
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```javascript
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{
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isPaused: false, // Whether job is paused
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isCancelled: false, // Whether job is cancelled
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currentLabel: 0, // Current label number being printed
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totalLabels: 0, // Total labels in job
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lastPrintedLabel: 0, // Last successfully printed label
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failedLabels: [], // Array of failed label numbers
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orderData: null, // Order information
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printerName: null // Selected printer name
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}
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```
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### Event Log Format
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```
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[17:47:15] Starting print job: 10 labels
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[17:47:15] Printer: Thermal Printer A
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[17:47:15] Order: CP00000777
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[17:47:16] Sending label 1 to printer...
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[17:47:16] ✓ Label 1 printed successfully
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```
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### Error Detection
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- Try/catch around each print operation
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- Errors trigger automatic pause
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- Failed label number recorded
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- Automatic retry on resume
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### Progress Calculation
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```javascript
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percentage = (currentLabel / totalLabels) * 100
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```
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### Color States
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- **Green**: Normal printing
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- **Yellow**: Paused (manual or automatic)
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- **Red**: Error or cancelled
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## Benefits
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1. ✅ **Prevents Wasted Labels**: Automatic recovery from errors
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2. ✅ **Reduces Operator Stress**: Clear status and easy controls
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3. ✅ **Handles Paper Depletion**: Auto-pause and retry on paper out
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4. ✅ **Quality Control**: Easy reprint of damaged labels
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5. ✅ **Transparency**: Full log of all print activities
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6. ✅ **Flexibility**: Pause anytime for inspection
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7. ✅ **Safety**: Cancel button for emergencies
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8. ✅ **Accuracy**: Sequential numbering maintained even with errors
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## Common Scenarios Handled
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| Issue | Detection | Solution |
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|-------|-----------|----------|
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| Paper runs out | Print error on next label | Auto-pause, user refills, resume |
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| Paper jam | Print error detected | Auto-pause, user clears jam, resume |
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| Poor print quality | Visual inspection | Reprint last label |
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| Wrong order selected | User realizes mid-print | Cancel job |
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| Need to inspect labels | User decision | Pause, inspect, resume |
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| Label falls on floor | Visual observation | Reprint last label |
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| Printer offline | Print error | Auto-pause, user fixes, resume |
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## Future Enhancements (Possible)
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- Printer status monitoring (paper level, online/offline)
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- Print queue for multiple orders
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- Estimated time remaining
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- Sound notifications on completion
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- Email/SMS alerts for long jobs
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- Print history logging to database
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- Batch printing multiple orders
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- Automatic printer reconnection
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## Testing Recommendations
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1. **Normal Job**: Print 5-10 labels, verify all complete
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2. **Paper Depletion**: Remove paper mid-job, verify auto-pause and recovery
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3. **Pause/Resume**: Manually pause mid-job, wait, resume
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4. **Reprint**: Print job, reprint last label multiple times
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5. **Cancel**: Start job, cancel after 2-3 labels
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6. **Error Recovery**: Simulate error, verify automatic retry
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## Browser Compatibility
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- Chrome/Edge: ✅ Fully supported
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- Firefox: ✅ Fully supported
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- Safari: ✅ Fully supported
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- Mobile browsers: ⚠️ Desktop recommended for QZ Tray
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## Support
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For issues or questions:
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- Check browser console for detailed error messages
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- Verify QZ Tray is running and connected
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- Check printer is online and has paper
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- Review print status log in modal
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- Restart QZ Tray if connection issues persist
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@@ -45,18 +45,22 @@
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top: 0;
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width: 100%;
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height: 100%;
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background-color: rgba(0, 0, 0, 0.6);
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background-color: rgba(0, 0, 0, 0.7);
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justify-content: center;
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align-items: center;
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}
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.print-progress-modal.show {
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display: flex !important;
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}
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.print-progress-content {
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background-color: white;
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padding: 30px;
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border-radius: 10px;
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box-shadow: 0 4px 20px rgba(0, 0, 0, 0.3);
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min-width: 400px;
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max-width: 500px;
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border-radius: 15px;
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box-shadow: 0 8px 32px rgba(0, 0, 0, 0.4);
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min-width: 500px;
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max-width: 600px;
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text-align: center;
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}
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@@ -70,36 +74,131 @@
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margin-bottom: 15px;
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color: #666;
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font-size: 16px;
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min-height: 24px;
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}
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.progress-bar-container {
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width: 100%;
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height: 30px;
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background-color: #f0f0f0;
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border-radius: 15px;
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height: 35px;
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background-color: #e9ecef;
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border-radius: 18px;
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overflow: hidden;
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margin-bottom: 15px;
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box-shadow: inset 0 2px 4px rgba(0, 0, 0, 0.1);
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box-shadow: inset 0 2px 6px rgba(0, 0, 0, 0.15);
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position: relative;
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}
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.progress-bar {
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height: 100%;
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background: linear-gradient(90deg, #007bff 0%, #0056b3 100%);
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background: linear-gradient(90deg, #28a745 0%, #20c997 100%);
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width: 0%;
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transition: width 0.3s ease;
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border-radius: 15px;
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transition: width 0.4s ease;
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border-radius: 18px;
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display: flex;
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align-items: center;
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justify-content: center;
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color: white;
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font-weight: bold;
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font-size: 14px;
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}
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.progress-bar.error {
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background: linear-gradient(90deg, #dc3545 0%, #c82333 100%);
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}
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.progress-bar.paused {
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background: linear-gradient(90deg, #ffc107 0%, #ff9800 100%);
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}
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.progress-details {
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font-size: 18px;
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font-size: 20px;
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font-weight: bold;
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color: #007bff;
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color: #28a745;
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margin-bottom: 15px;
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}
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.progress-details.error {
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color: #dc3545;
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}
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.print-status-log {
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max-height: 150px;
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overflow-y: auto;
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background: #f8f9fa;
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border: 1px solid #dee2e6;
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border-radius: 8px;
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padding: 10px;
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margin: 15px 0;
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text-align: left;
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font-family: monospace;
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font-size: 12px;
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}
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.print-status-log div {
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padding: 3px 0;
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color: #495057;
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}
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.print-status-log div.success {
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color: #28a745;
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}
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.print-status-log div.error {
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color: #dc3545;
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font-weight: bold;
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}
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.print-status-log div.warning {
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color: #ffc107;
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}
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.print-control-buttons {
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display: flex;
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gap: 10px;
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justify-content: center;
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margin-top: 20px;
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}
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.print-control-btn {
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padding: 10px 20px;
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border: none;
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border-radius: 8px;
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font-size: 14px;
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font-weight: 600;
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cursor: pointer;
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transition: all 0.3s;
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}
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.print-control-btn:hover {
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transform: translateY(-2px);
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box-shadow: 0 4px 8px rgba(0, 0, 0, 0.2);
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}
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.print-control-btn.pause {
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background: #ffc107;
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color: #000;
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}
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.print-control-btn.resume {
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background: #28a745;
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color: white;
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}
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.print-control-btn.reprint {
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background: #17a2b8;
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color: white;
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}
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.print-control-btn.cancel {
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background: #dc3545;
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color: white;
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}
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.print-control-btn:disabled {
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opacity: 0.5;
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cursor: not-allowed;
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}
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</style>
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{% endblock %}
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@@ -341,18 +440,39 @@
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</div>
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<!-- Printing Progress Modal -->
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<div id="print-progress-modal" class="print-progress-modal" style="display: none;">
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<div id="print-progress-modal" class="print-progress-modal">
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<div class="print-progress-content">
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<h3>🖨️ Printing Labels</h3>
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<h3>🖨️ Print Controller</h3>
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<div class="progress-info">
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<span id="progress-text">Preparing to print...</span>
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</div>
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<div class="progress-bar-container">
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<div id="progress-bar" class="progress-bar"></div>
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<div id="progress-bar" class="progress-bar">0%</div>
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</div>
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<div class="progress-details">
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<span id="progress-count">0 / 0</span>
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</div>
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<!-- Print Status Log -->
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<div class="print-status-log" id="print-status-log">
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<div>Waiting to start...</div>
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</div>
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<!-- Control Buttons -->
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<div class="print-control-buttons">
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<button id="pause-print-btn" class="print-control-btn pause" style="display: none;">
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⏸️ Pause
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</button>
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<button id="resume-print-btn" class="print-control-btn resume" style="display: none;">
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▶️ Resume
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</button>
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<button id="reprint-last-btn" class="print-control-btn reprint" style="display: none;">
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🔄 Reprint Last
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</button>
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<button id="cancel-print-btn" class="print-control-btn cancel" style="display: none;">
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❌ Cancel
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</button>
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</div>
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</div>
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</div>
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@@ -1276,12 +1396,65 @@ function generateHTMLLabel(orderData, pieceNumber, totalPieces) {
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}
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// Handle QZ Tray printing
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// Handle QZ Tray printing with enhanced controller
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let printController = {
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isPaused: false,
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isCancelled: false,
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currentLabel: 0,
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totalLabels: 0,
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lastPrintedLabel: 0,
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failedLabels: [],
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orderData: null,
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printerName: null
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};
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function addLogEntry(message, type = 'info') {
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const log = document.getElementById('print-status-log');
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const entry = document.createElement('div');
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entry.className = type;
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const timestamp = new Date().toLocaleTimeString();
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entry.textContent = `[${timestamp}] ${message}`;
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log.appendChild(entry);
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log.scrollTop = log.scrollHeight;
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}
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function updateProgressBar(current, total, status = '') {
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const progressBar = document.getElementById('progress-bar');
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const progressCount = document.getElementById('progress-count');
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const progressText = document.getElementById('progress-text');
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const percentage = Math.round((current / total) * 100);
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progressBar.style.width = `${percentage}%`;
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progressBar.textContent = `${percentage}%`;
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progressCount.textContent = `${current} / ${total}`;
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||||
if (status) {
|
||||
progressText.textContent = status;
|
||||
}
|
||||
}
|
||||
|
||||
async function handleQZTrayPrint(selectedRow) {
|
||||
const modal = document.getElementById('print-progress-modal');
|
||||
const progressBar = document.getElementById('progress-bar');
|
||||
const progressText = document.getElementById('progress-text');
|
||||
const progressCount = document.getElementById('progress-count');
|
||||
const log = document.getElementById('print-status-log');
|
||||
|
||||
const pauseBtn = document.getElementById('pause-print-btn');
|
||||
const resumeBtn = document.getElementById('resume-print-btn');
|
||||
const reprintBtn = document.getElementById('reprint-last-btn');
|
||||
const cancelBtn = document.getElementById('cancel-print-btn');
|
||||
|
||||
// Reset controller state
|
||||
printController = {
|
||||
isPaused: false,
|
||||
isCancelled: false,
|
||||
currentLabel: 0,
|
||||
totalLabels: 0,
|
||||
lastPrintedLabel: 0,
|
||||
failedLabels: [],
|
||||
orderData: null,
|
||||
printerName: null
|
||||
};
|
||||
|
||||
try {
|
||||
if (!qzTray) {
|
||||
@@ -1313,36 +1486,139 @@ async function handleQZTrayPrint(selectedRow) {
|
||||
};
|
||||
|
||||
const quantity = orderData.cantitate;
|
||||
printController.orderData = orderData;
|
||||
printController.printerName = selectedPrinter;
|
||||
printController.totalLabels = quantity;
|
||||
|
||||
console.log(`🖨️ Printing ${quantity} labels via QZ Tray to ${selectedPrinter}`);
|
||||
|
||||
// Show progress modal
|
||||
modal.style.display = 'flex';
|
||||
progressText.textContent = 'Preparing to print...';
|
||||
progressBar.style.width = '0%';
|
||||
progressCount.textContent = `0 / ${quantity}`;
|
||||
// Show modal with show class for proper display
|
||||
modal.classList.add('show');
|
||||
log.innerHTML = '';
|
||||
addLogEntry(`Starting print job: ${quantity} labels`, 'info');
|
||||
addLogEntry(`Printer: ${selectedPrinter}`, 'info');
|
||||
addLogEntry(`Order: ${orderData.comanda_productie}`, 'info');
|
||||
|
||||
updateProgressBar(0, quantity, 'Preparing to print...');
|
||||
progressBar.classList.remove('error', 'paused');
|
||||
|
||||
// Show control buttons
|
||||
pauseBtn.style.display = 'inline-block';
|
||||
cancelBtn.style.display = 'inline-block';
|
||||
reprintBtn.style.display = 'none';
|
||||
resumeBtn.style.display = 'none';
|
||||
|
||||
// Setup button handlers
|
||||
pauseBtn.onclick = () => {
|
||||
printController.isPaused = true;
|
||||
pauseBtn.style.display = 'none';
|
||||
resumeBtn.style.display = 'inline-block';
|
||||
progressBar.classList.add('paused');
|
||||
addLogEntry('Print job paused by user', 'warning');
|
||||
updateProgressBar(printController.currentLabel, quantity, '⏸️ Paused - Check printer paper');
|
||||
};
|
||||
|
||||
resumeBtn.onclick = () => {
|
||||
printController.isPaused = false;
|
||||
resumeBtn.style.display = 'none';
|
||||
pauseBtn.style.display = 'inline-block';
|
||||
progressBar.classList.remove('paused');
|
||||
addLogEntry('Print job resumed', 'success');
|
||||
};
|
||||
|
||||
reprintBtn.onclick = async () => {
|
||||
if (printController.lastPrintedLabel > 0) {
|
||||
addLogEntry(`Reprinting label ${printController.lastPrintedLabel}...`, 'info');
|
||||
try {
|
||||
await generatePDFAndPrint(selectedPrinter, orderData, printController.lastPrintedLabel, quantity);
|
||||
addLogEntry(`Label ${printController.lastPrintedLabel} reprinted successfully`, 'success');
|
||||
} catch (error) {
|
||||
addLogEntry(`Reprint failed: ${error.message}`, 'error');
|
||||
}
|
||||
}
|
||||
};
|
||||
|
||||
cancelBtn.onclick = () => {
|
||||
printController.isCancelled = true;
|
||||
addLogEntry('Print job cancelled by user', 'error');
|
||||
progressBar.classList.add('error');
|
||||
updateProgressBar(printController.currentLabel, quantity, '❌ Cancelled');
|
||||
};
|
||||
|
||||
try {
|
||||
// Print each label sequentially
|
||||
for (let i = 1; i <= quantity; i++) {
|
||||
progressText.textContent = `Printing label ${i} of ${quantity}...`;
|
||||
progressCount.textContent = `${i - 1} / ${quantity}`;
|
||||
progressBar.style.width = `${((i - 1) / quantity) * 100}%`;
|
||||
if (printController.isCancelled) {
|
||||
addLogEntry('Print job terminated', 'error');
|
||||
break;
|
||||
}
|
||||
|
||||
// Wait while paused
|
||||
while (printController.isPaused && !printController.isCancelled) {
|
||||
await new Promise(resolve => setTimeout(resolve, 500));
|
||||
}
|
||||
|
||||
if (printController.isCancelled) break;
|
||||
|
||||
printController.currentLabel = i;
|
||||
updateProgressBar(i - 1, quantity, `Printing label ${i} of ${quantity}...`);
|
||||
addLogEntry(`Sending label ${i} to printer...`, 'info');
|
||||
|
||||
try {
|
||||
// Generate PDF and send to printer
|
||||
await generatePDFAndPrint(selectedPrinter, orderData, i, quantity);
|
||||
|
||||
// Update progress after successful print
|
||||
progressCount.textContent = `${i} / ${quantity}`;
|
||||
progressBar.style.width = `${(i / quantity) * 100}%`;
|
||||
printController.lastPrintedLabel = i;
|
||||
updateProgressBar(i, quantity, `Label ${i} printed successfully`);
|
||||
addLogEntry(`✓ Label ${i} printed successfully`, 'success');
|
||||
|
||||
// Show reprint button after each successful print
|
||||
reprintBtn.style.display = 'inline-block';
|
||||
|
||||
} catch (printError) {
|
||||
// Print error detected
|
||||
progressBar.classList.add('error');
|
||||
printController.failedLabels.push(i);
|
||||
addLogEntry(`✗ Label ${i} failed: ${printError.message}`, 'error');
|
||||
|
||||
// Pause automatically on error
|
||||
printController.isPaused = true;
|
||||
pauseBtn.style.display = 'none';
|
||||
resumeBtn.style.display = 'inline-block';
|
||||
progressBar.classList.add('paused');
|
||||
updateProgressBar(i - 1, quantity, '⚠️ ERROR - Check printer (paper jam/out of paper)');
|
||||
|
||||
// Wait for user to resume or cancel
|
||||
while (printController.isPaused && !printController.isCancelled) {
|
||||
await new Promise(resolve => setTimeout(resolve, 500));
|
||||
}
|
||||
|
||||
if (!printController.isCancelled) {
|
||||
// Retry failed label
|
||||
addLogEntry(`Retrying label ${i}...`, 'warning');
|
||||
await generatePDFAndPrint(selectedPrinter, orderData, i, quantity);
|
||||
addLogEntry(`✓ Label ${i} printed successfully (retry)`, 'success');
|
||||
printController.lastPrintedLabel = i;
|
||||
progressBar.classList.remove('error');
|
||||
}
|
||||
}
|
||||
|
||||
// Small delay between labels for printer processing
|
||||
if (i < quantity) {
|
||||
if (i < quantity && !printController.isCancelled) {
|
||||
await new Promise(resolve => setTimeout(resolve, 500));
|
||||
}
|
||||
}
|
||||
|
||||
if (!printController.isCancelled) {
|
||||
// All labels printed successfully
|
||||
progressText.textContent = '✅ All labels printed! Updating database...';
|
||||
progressBar.classList.remove('paused', 'error');
|
||||
updateProgressBar(quantity, quantity, '✅ All labels printed! Updating database...');
|
||||
addLogEntry('All labels completed successfully', 'success');
|
||||
|
||||
// Hide control buttons
|
||||
pauseBtn.style.display = 'none';
|
||||
resumeBtn.style.display = 'none';
|
||||
cancelBtn.style.display = 'none';
|
||||
|
||||
// Update database to mark order as printed
|
||||
try {
|
||||
@@ -1355,34 +1631,43 @@ async function handleQZTrayPrint(selectedRow) {
|
||||
|
||||
if (!updateResponse.ok) {
|
||||
console.error('Failed to update printed status in database');
|
||||
progressText.textContent = '⚠️ Labels printed but database update failed';
|
||||
addLogEntry('Database update failed', 'warning');
|
||||
updateProgressBar(quantity, quantity, '⚠️ Labels printed but database update failed');
|
||||
await new Promise(resolve => setTimeout(resolve, 2000));
|
||||
} else {
|
||||
progressText.textContent = '✅ Complete! Refreshing table...';
|
||||
addLogEntry('Database updated successfully', 'success');
|
||||
updateProgressBar(quantity, quantity, '✅ Complete! Refreshing table...');
|
||||
await new Promise(resolve => setTimeout(resolve, 1000));
|
||||
}
|
||||
} catch (dbError) {
|
||||
console.error('Database update error:', dbError);
|
||||
progressText.textContent = '⚠️ Labels printed but database update failed';
|
||||
addLogEntry(`Database error: ${dbError.message}`, 'error');
|
||||
updateProgressBar(quantity, quantity, '⚠️ Labels printed but database update failed');
|
||||
await new Promise(resolve => setTimeout(resolve, 2000));
|
||||
}
|
||||
|
||||
// Close modal
|
||||
modal.style.display = 'none';
|
||||
modal.classList.remove('show');
|
||||
|
||||
// Show success notification
|
||||
showNotification(`✅ Successfully printed ${quantity} labels!`, 'success');
|
||||
|
||||
// Refresh table to show updated status
|
||||
document.getElementById('check-db-btn').click();
|
||||
} else {
|
||||
// Job was cancelled
|
||||
await new Promise(resolve => setTimeout(resolve, 2000));
|
||||
modal.classList.remove('show');
|
||||
showNotification(`⚠️ Print job cancelled. ${printController.lastPrintedLabel} of ${quantity} labels printed.`, 'warning');
|
||||
}
|
||||
|
||||
} catch (printError) {
|
||||
modal.style.display = 'none';
|
||||
modal.classList.remove('show');
|
||||
throw new Error(`Print failed: ${printError.message}`);
|
||||
}
|
||||
|
||||
} catch (error) {
|
||||
modal.style.display = 'none';
|
||||
modal.classList.remove('show');
|
||||
console.error('QZ Tray print error:', error);
|
||||
showNotification('❌ QZ Tray print error: ' + error.message, 'error');
|
||||
}
|
||||
|
||||
Reference in New Issue
Block a user