updated format

- Changed sequential numbering from slash to hyphen format (TEST-ORD-004-0001)
- Increased horizontal barcode bar width from 0.25mm to 0.30mm for better scanning
- Increased vertical barcode bar width from 0.15mm to 0.30mm for reliable readability
- Changed from 3-digit to 4-digit padding for piece numbers (0001 instead of 001)
- Removed aggressive scaling that was distorting barcode bars
- Barcodes now use optimal settings for thermal printers and handheld scanners

app/db_schema_verifier.py

@@ -389,7 +389,7 @@ class SchemaVerifier:
                 open_for_order TINYINT(1) DEFAULT 1,
                 line_number INT,
                 printed_labels TINYINT(1) DEFAULT 0,
-                data_livrara DATE,
+                data_livrare DATE,
                 dimensiune VARCHAR(50),
                 created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP,
                 updated_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP ON UPDATE CURRENT_TIMESTAMP,

app/modules/labels/pdf_generator.py

@@ -87,8 +87,8 @@ class LabelPDFGenerator:
                 if printer_optimized:
                     self._optimize_for_label_printer(c)
                 
-            # Create sequential label number: CP00000711/001, CP00000711/002, etc.
+            # Create sequential label number: CP00000711-0001, CP00000711-0002, etc.
-            sequential_number = f"{prod_order}/{i:03d}"
+            sequential_number = f"{prod_order}-{i:04d}"
             
             # Draw single label
             self._draw_label(c, order_data, sequential_number, i, quantity)
@@ -116,7 +116,7 @@ class LabelPDFGenerator:
         prod_order = order_data.get('comanda_productie', 'CP00000000')
         
         # Create sequential label number with specific piece number
-        sequential_number = f"{prod_order}/{piece_number:03d}"
+        sequential_number = f"{prod_order}-{piece_number:04d}"
         
         print(f"DEBUG: Generating label {sequential_number} (piece {piece_number} of {total_pieces})")
         
@@ -301,7 +301,7 @@ class LabelPDFGenerator:
         canvas.setFont("Helvetica-Bold", 10)
         # Match HTML: comanda_productie + "-" + sequential number (not quantity!)
         comanda_productie = str(order_data.get('comanda_productie', 'N/A'))
-        prod_order = f"{comanda_productie}-{current_num:03d}"  # Sequential number for this specific label
+        prod_order = f"{comanda_productie}-{current_num:04d}"  # Sequential number for this specific label
         po_text_width = canvas.stringWidth(prod_order, "Helvetica-Bold", 10)
         po_x_centered = vertical_x + (self.right_column_width - po_text_width) / 2
         canvas.drawString(po_x_centered, row_y + self.row_height/3, prod_order)
@@ -321,17 +321,23 @@ class LabelPDFGenerator:
         
         try:
             # Create barcode for sequential number
+            # OPTIMIZED FOR SCANNING: 0.30mm bar width for reliable readability
             barcode = code128.Code128(sequential_number, 
-                                    barWidth=0.25*mm,  # Adjust bar width for better fit
+                                    barWidth=0.30*mm,  # Increased from 0.25mm for better scanning
-                                    barHeight=mm_to_points(10))  # Increase height to 10mm
+                                    barHeight=mm_to_points(10))  # 10mm height
             
-            # Always scale to fit the full allocated width
+            # Only scale if barcode is too wide, otherwise use natural size
+            if barcode.width > barcode_width:
                 scale_factor = barcode_width / barcode.width
                 canvas.saveState()
                 canvas.translate(barcode_x, barcode_y)
                 canvas.scale(scale_factor, 1)
                 barcode.drawOn(canvas, 0, 0)
                 canvas.restoreState()
+            else:
+                # Use natural size - center it in available space
+                x_offset = (barcode_width - barcode.width) / 2
+                barcode.drawOn(canvas, barcode_x + x_offset, barcode_y)
             
             # NO TEXT BELOW BARCODE - Remove all text rendering for horizontal barcode
             
@@ -362,18 +368,21 @@ class LabelPDFGenerator:
                 vertical_code = "000000/00"
             
             # Create a vertical barcode using Code128
+            # OPTIMIZED FOR SCANNING: 0.30mm bar width for reliable readability
             v_barcode = code128.Code128(vertical_code, 
-                                      barWidth=0.15*mm,  # Thinner bars for better fit
+                                      barWidth=0.30*mm,  # Increased from 0.15mm for better scanning
-                                      barHeight=mm_to_points(8))  # Increased bar height
+                                      barHeight=mm_to_points(10))  # Increased bar height
             
-            # Draw rotated barcode - fill the entire frame height
+            # Draw rotated barcode - fit naturally without aggressive scaling
             canvas.saveState()
             canvas.translate(vertical_barcode_x + mm_to_points(6), vertical_barcode_y)
             canvas.rotate(90)
             
-            # Always scale to fill the frame height
+            # Only scale if barcode is too wide for frame, otherwise use natural size
+            if v_barcode.width > vertical_barcode_height:
                 scale_factor = vertical_barcode_height / v_barcode.width
                 canvas.scale(scale_factor, 1)
+            # else: use natural size for best scanning quality
             
             v_barcode.drawOn(canvas, 0, 0)
             canvas.restoreState()

app/templates/modules/labels/print_labels.html

@@ -495,9 +495,9 @@ function updateLabelPreview(order) {
     const prodOrder = comandaProductie && cantitate ? `${comandaProductie}-${cantitate}` : 'N/A';
     document.getElementById('prod-order-value').textContent = prodOrder;
     
-    // Update horizontal barcode with CP format (e.g., CP00000711/001)
+    // Update horizontal barcode with correct format (e.g., TEST-ORD-006-0001)
-    // Show the first piece number (001) in preview
+    // Show the first piece number (0001) in preview
-    const horizontalBarcodeData = comandaProductie ? `${comandaProductie}/001` : 'SAMPLE001';
+    const horizontalBarcodeData = comandaProductie ? `${comandaProductie}-${String(1).padStart(4, '0')}` : 'SAMPLE-0001';
     document.getElementById('barcode-text').textContent = horizontalBarcodeData;
     
     // Generate horizontal barcode visual using JsBarcode
@@ -533,8 +533,9 @@ function updateLabelPreview(order) {
             horizontalBarcodeData === 'N/A' ? 'No data' : 'JsBarcode not loaded');
     }
     
-    // Update vertical barcode with client order format (e.g., Abcderd65)
+    // Update vertical barcode with client order format (e.g., CLIENT001/65)
-    const verticalBarcodeData = comAchizClient && nrLinie ? `${comAchizClient}${nrLinie}` : 'SAMPLE00';
+    // Must match PDF generator format: com_achiz_client/nr_linie_com_client
+    const verticalBarcodeData = comAchizClient && nrLinie ? `${comAchizClient}/${nrLinie}` : '000000/00';
     document.getElementById('vertical-barcode-text').textContent = verticalBarcodeData;
     
     // Generate vertical barcode visual using JsBarcode (will be rotated by CSS)
@@ -580,8 +581,8 @@ function clearLabelPreview() {
     document.getElementById('description-value').textContent = 'N/A';
     document.getElementById('article-code-value').textContent = 'N/A';
     document.getElementById('prod-order-value').textContent = 'N/A';
-    document.getElementById('barcode-text').textContent = 'SAMPLE001';
+    document.getElementById('barcode-text').textContent = 'SAMPLE-0001';
-    document.getElementById('vertical-barcode-text').textContent = 'SAMPLE00';
+    document.getElementById('vertical-barcode-text').textContent = '000000/00';
     
     // Generate sample barcodes instead of clearing
     generateSampleBarcodes();
@@ -605,8 +606,8 @@ function generateSampleBarcodes() {
                 horizontalElement.innerHTML = '';
                 console.log('🔍 Horizontal element cleared, generating barcode...');
                 
-                // Generate horizontal sample barcode with simpler parameters first
+                // Generate horizontal sample barcode with correct format (dash and 4-digit padding)
-                JsBarcode(horizontalElement, "SAMPLE001", {
+                JsBarcode(horizontalElement, "SAMPLE-0001", {
                     format: "CODE128",
                     width: 1,
                     height: 40,
@@ -623,8 +624,8 @@ function generateSampleBarcodes() {
                 verticalElement.innerHTML = '';
                 console.log('🔍 Vertical element cleared, generating barcode...');
                 
-                // Generate vertical sample barcode
+                // Generate vertical sample barcode with correct format (slash separator)
-                JsBarcode(verticalElement, "SAMPLE00", {
+                JsBarcode(verticalElement, "000000/00", {
                     format: "CODE128",
                     width: 1,
                     height: 35,
@@ -1084,8 +1085,9 @@ function updatePreview(orderData, pieceNumber, totalPieces) {
     
     const deliveryDate = data_livrare ? new Date(data_livrare).toLocaleDateString() : 'N/A';
     const clientOrder = com_achiz_client && nr_linie_com_client ? `${com_achiz_client}-${nr_linie_com_client}` : 'N/A';
-    const horizontalBarcode = comanda_productie ? `${comanda_productie}-${String(pieceNumber).padStart(3, '0')}` : 'N/A';
+    const horizontalBarcode = comanda_productie ? `${comanda_productie}-${String(pieceNumber).padStart(4, '0')}` : 'N/A';
-    const verticalBarcode = clientOrder;
+    // Vertical barcode uses slash separator to match PDF generator
+    const verticalBarcode = com_achiz_client && nr_linie_com_client ? `${com_achiz_client}/${nr_linie_com_client}` : '000000/00';
     const prodOrder = comanda_productie && cantitate ? `${comanda_productie}-${cantitate}` : 'N/A';
     
     // Update preview elements with correct IDs
@@ -1135,8 +1137,9 @@ function generateHTMLLabel(orderData, pieceNumber, totalPieces) {
     // Format data for label (matching preview format)
     const deliveryDate = data_livrare ? new Date(data_livrare).toLocaleDateString() : 'N/A';
     const clientOrder = com_achiz_client && nr_linie_com_client ? `${com_achiz_client}-${nr_linie_com_client}` : 'N/A';
-    const horizontalBarcode = comanda_productie ? `${comanda_productie}-${String(pieceNumber).padStart(3, '0')}` : 'N/A';
+    const horizontalBarcode = comanda_productie ? `${comanda_productie}-${String(pieceNumber).padStart(4, '0')}` : 'N/A';
-    const verticalBarcode = clientOrder;
+    // Vertical barcode uses slash separator to match PDF generator
+    const verticalBarcode = com_achiz_client && nr_linie_com_client ? `${com_achiz_client}/${nr_linie_com_client}` : '000000/00';
     const prodOrder = comanda_productie && cantitate ? `${comanda_productie}-${cantitate}` : 'N/A';
     
     const htmlContent = `

app/templates/modules/labels/print_lost_labels.html

@@ -559,7 +559,7 @@ async function handleQZTrayPrint(selectedRow) {
                             labelNumbers.push(i);
                         }
                     } else {
-                        alert(`Invalid range. Please use format "001-${String(orderData.cantitate).padStart(3, '0')}" or single number.`);
+                        alert(`Invalid range. Please use format "0001-${String(orderData.cantitate).padStart(4, '0')}" or single number.`);
                         return;
                     }
                 } else {
@@ -592,8 +592,8 @@ async function handleQZTrayPrint(selectedRow) {
         
         // Show success message
         const rangeText = labelsRangeInput ? 
-            (labelNumbers.length === 1 ? `label ${String(labelNumbers[0]).padStart(3, '0')}` : 
+            (labelNumbers.length === 1 ? `label ${String(labelNumbers[0]).padStart(4, '0')}` : 
-             `labels ${String(labelNumbers[0]).padStart(3, '0')}-${String(labelNumbers[labelNumbers.length-1]).padStart(3, '0')}`) :
+             `labels ${String(labelNumbers[0]).padStart(4, '0')}-${String(labelNumbers[labelNumbers.length-1]).padStart(4, '0')}`) :
             `all ${orderData.cantitate} labels`;
         alert(`Successfully printed ${rangeText} for order ${orderData.comanda_productie}`);
         
@@ -736,10 +736,10 @@ function updatePreviewCard(order) {
     set('size-value', order.dimensiune || '');
     set('article-code-value', order.cod_articol || '');
     set('prod-order-value', (order.comanda_productie && order.cantitate) ? `${order.comanda_productie}-${order.cantitate}` : '');
-    set('barcode-text', order.comanda_productie ? `${order.comanda_productie}/001` : '');
+    set('barcode-text', order.comanda_productie ? `${order.comanda_productie}-0001` : '');
     set('vertical-barcode-text', (order.com_achiz_client && order.nr_linie_com_client) ? `${order.com_achiz_client}/${order.nr_linie_com_client}` : '');
     // Generate barcodes if JsBarcode is available (with debugging like print_module.html)
-    const horizontalBarcodeData = order.comanda_productie ? `${order.comanda_productie}/001` : 'N/A';
+    const horizontalBarcodeData = order.comanda_productie ? `${order.comanda_productie}-0001` : 'N/A';
     const verticalBarcodeData = (order.com_achiz_client && order.nr_linie_com_client) ? `${order.com_achiz_client}/${order.nr_linie_com_client}` : '000000/00';
     
     console.log('🔍 BARCODE DEBUG - Order data:', order);

app/templates/modules/labels/print_lost_labels_new.html

@@ -542,7 +542,7 @@ async function handleQZTrayPrint(selectedRow) {
                             labelNumbers.push(i);
                         }
                     } else {
-                        alert(`Invalid range. Please use format "001-${String(orderData.cantitate).padStart(3, '0')}" or single number.`);
+                        alert(`Invalid range. Please use format "0001-${String(orderData.cantitate).padStart(4, '0')}" or single number.`);
                         return;
                     }
                 } else {
@@ -575,8 +575,8 @@ async function handleQZTrayPrint(selectedRow) {
         
         // Show success message
         const rangeText = labelsRangeInput ? 
-            (labelNumbers.length === 1 ? `label ${String(labelNumbers[0]).padStart(3, '0')}` : 
+            (labelNumbers.length === 1 ? `label ${String(labelNumbers[0]).padStart(4, '0')}` : 
-             `labels ${String(labelNumbers[0]).padStart(3, '0')}-${String(labelNumbers[labelNumbers.length-1]).padStart(3, '0')}`) :
+             `labels ${String(labelNumbers[0]).padStart(4, '0')}-${String(labelNumbers[labelNumbers.length-1]).padStart(4, '0')}`) :
             `all ${orderData.cantitate} labels`;
         alert(`Successfully printed ${rangeText} for order ${orderData.comanda_productie}`);
         
@@ -719,10 +719,10 @@ function updatePreviewCard(order) {
     set('size-value', order.dimensiune || '');
     set('article-code-value', order.cod_articol || '');
     set('prod-order-value', (order.comanda_productie && order.cantitate) ? `${order.comanda_productie}-${order.cantitate}` : '');
-    set('barcode-text', order.comanda_productie ? `${order.comanda_productie}/001` : '');
+    set('barcode-text', order.comanda_productie ? `${order.comanda_productie}-0001` : '');
     set('vertical-barcode-text', (order.com_achiz_client && order.nr_linie_com_client) ? `${order.com_achiz_client}/${order.nr_linie_com_client}` : '');
     // Generate barcodes if JsBarcode is available (with debugging like print_module.html)
-    const horizontalBarcodeData = order.comanda_productie ? `${order.comanda_productie}/001` : 'N/A';
+    const horizontalBarcodeData = order.comanda_productie ? `${order.comanda_productie}-0001` : 'N/A';
     const verticalBarcodeData = (order.com_achiz_client && order.nr_linie_com_client) ? `${order.com_achiz_client}/${order.nr_linie_com_client}` : '000000/00';
     
     console.log('🔍 BARCODE DEBUG - Order data:', order);

initialize_db.py

@@ -414,7 +414,7 @@ def create_tables():
                 open_for_order TINYINT(1) DEFAULT 1,
                 line_number INT,
                 printed_labels TINYINT(1) DEFAULT 0,
-                data_livrara DATE,
+                data_livrare DATE,
                 dimensiune VARCHAR(50),
                 created_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP,
                 updated_at TIMESTAMP DEFAULT CURRENT_TIMESTAMP ON UPDATE CURRENT_TIMESTAMP,

test_barcode_format.py

@@ -0,0 +1,70 @@
+#!/usr/bin/env python3
+"""
+Test script to verify barcode format in generated PDFs
+"""
+import sys
+sys.path.insert(0, '/srv/quality_app-v2')
+
+from app.modules.labels.pdf_generator import LabelPDFGenerator
+
+# Test order data
+test_order = {
+    'comanda_productie': 'TEST-ORD-004',
+    'cod_articol': 'ART004',
+    'descr_com_prod': 'Metal Bracket D - Galvanized Steel',
+    'cantitate': 300,
+    'com_achiz_client': 'CLIENT-PO-2024-004',
+    'nr_linie_com_client': '04',
+    'customer_name': 'MetalCraft Solutions',
+    'customer_article_number': 'MC-BRACK-D004',
+    'data_livrara': '2024-03-22',
+    'dimensiune': 'Small'
+}
+
+print("="*70)
+print("BARCODE FORMAT TEST")
+print("="*70)
+
+# Test what sequential number will be generated
+prod_order = test_order['comanda_productie']
+piece_number = 1
+
+# This is how the PDF generator creates the sequential number
+sequential_number = f"{prod_order}-{piece_number:04d}"
+
+print(f"\n📦 Production Order: {prod_order}")
+print(f"🔢 Piece Number: {piece_number}")
+print(f"📊 Sequential Number (Horizontal Barcode): {sequential_number}")
+
+# Check vertical barcode format
+com_achiz_client = test_order['com_achiz_client']
+nr_linie = test_order['nr_linie_com_client']
+vertical_code = f"{com_achiz_client}/{nr_linie}"
+
+print(f"📐 Vertical Barcode: {vertical_code}")
+
+print("\n" + "="*70)
+print("EXPECTED vs ACTUAL")
+print("="*70)
+print(f"✅ CORRECT Horizontal: {sequential_number}")
+print(f"❌ WRONG Format: TEST/ORD/004/0001")
+print(f"")
+print("If you're seeing TEST/ORD/004/0001, possible causes:")
+print("1. Data in database has slashes instead of hyphens")
+print("2. Barcode scanner is configured to translate hyphens to slashes")
+print("3. Looking at wrong barcode (there are 2 barcodes on each label)")
+print("="*70)
+
+# Generate actual PDF to verify
+print("\n🔧 Generating test PDF...")
+pdf_gen = LabelPDFGenerator(paper_saving_mode=True)
+pdf_buffer = pdf_gen.generate_single_label_pdf(test_order, 1, 300, printer_optimized=True)
+
+# Save test PDF
+output_file = '/srv/quality_app-v2/test_label_output.pdf'
+with open(output_file, 'wb') as f:
+    f.write(pdf_buffer.read())
+
+print(f"✅ Test PDF saved to: {output_file}")
+print(f"📄 Open this PDF to verify the barcode format visually")
+print("\nThe barcode should encode: TEST-ORD-004-0001 (with hyphens)")

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